Manufacturing
IMMACULATE MANUAFCTURING
All FUTURE DUCT products are designed, processed and cut using automated CNC machine and hence inducing huge advantages over traditional Pre Insulated Duct manufacturing prevailing in the industry.
MANUFACTURING TECHNOLOGY
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PROCESS
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FUTURE DUCT
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TRADITIONAL / MANUAL MANUFACTURING
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Step-1
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Tracing
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Automated
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Tracing evolves using one of a number of many purpose made templates and scribing an outline.
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Step-2
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Cutting
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Automated
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Cutting and grooving is done with a variety of specially made jack planes.
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Step-3
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Gluing
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Common Procedure
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Step-4
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Folding
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Common Procedure
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Step-5
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Step-5
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Common Procedure
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Step-6
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Reinforcement
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Common Procedure
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Step-7
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Sealing
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Common Procedure
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AUTOMATED FABRICATION
COMPUTER AIDED PRODUCT DESIGNING
Square Duct Machine
spiral duct machine
Oval Duct Machine
MANUFACTURING PROCESS
Step 1 : Designing & Plotting
The designing process is done in the computer aided CNC machine based on the dimensional specifications of the linear duct or fittings.
Step 3 : Applying adhesive
The cutting joints are glued with a special glue.
Step 5 : Sealing the edges
The edges of the duct are tapped with aluminum duct tape to totally nullify the chances of any linear leak.
Step 2 : Cutting
The cutting process is done automatically by the machinery based on the design that has been loaded or plotted. This removes the need for marking out, creating templates or using Jack Planes for the cutting process.
Step 4 : Applying adhesive
The precisely cut panels can now be folded to form the duct and the glued joints enhance the rigidity of the duct.
Step 6 : Accessories
The final phase is to fit the flanges required for making the duct connections. Any internal support if required for large sized ducts would also be done during this final phase.